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Plastic mold - production process five steps

Issuing time:2016-03-31

1st,Plastic Mold--5 steps of produce process

With the change in people's aesthetic standards,Multi-color plastic mold is very popular plastic products, below are the produce steps of dual-color plastic injection.

First step: Technology analysis of plastic products

The designer should analysis whether the design of plastic product meet plastic injection machining principle,and discuss with the producer to reach consensus.They need to discuss the product'sgeometrical shapes,size and appearance to aviod the non-neccessory complex part.

2nd, Mold structure design

The quality mold not only need premuim produce machine and better skilled dualcolor injection worker but also required good mold design which is a very important fact. Especially regarding to the comple mold, the mold design will have above 80% effect.A good mold design should meet the customer's requirement to reach lower cost,easy of manufacture and shorter produce time.To reach this gold not only need to understand customer's requirement but also know the injection machine,manufacture technology,mold structure and the process capability of mold factory. Above all, to improve mold design level, must do the following:

1. Understand each details of the each mold design and the purpose of each parts;

2. Refer back similar design when designing noew mold and learn the mold manufacture and product produce situation, to absorb the experience;

3. To understand better the relationship of mold and injection machine, need to learn more knowledge of injection machine produce process;

4. Need to learn more product produce process to know the feature and limitation of each production;

5. To absorb the experience through the tryout result and modify situation;

6. Its better trying to use the previous good mold structure when designing;

7. Need to learn more knowledge of the affect to the product of mold in water;

8. Research the special mold structure and learn the latest mold technology.

3rd,Identify the materials and choose the standards

When choosing the mold material, not only need to consider the precision and quality of product but also need to consider the produce and heat treatment capability of the mold factory.Besides, to shorter the lead times, need to use the standards parts as most as possible.

4th,Parts Processing and mold assemble

Besides the coodinate of best structure and  rational tolerance,the parts process and mold assemble is also very important for the precision of injection mold. So, process precision and technology have absolute predominance when choose dual-color injection. The product tolerance including below parts:

1. The tolerance of mold manufacture is about one-third;

2. The tolerance of mold wear is about one-sixth;

3. The tolerance of product produce uneven contraction is about one-third;

4. The tolerance of the difference between precontracts and actual contracts is about one-sixth.

5th,Try Out

It's only finish about 70%-80% after the mold design and assemble for the whole manufacture process. For the tolerance of the difference between pre-contracts and actual contracts, demould successful or not, The affect of gate size,position,shapr to the product's precision and appearence, all of these need to check by try out. So,try out is a required step to check the mold acceptable or not and choose thebest molding technology.



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